Statistical Quality Control (SQC) & Process Capability
Deploy automated control charts, process capability analysis (Cp, Cpk), and acceptance sampling to reduce defects by 40%.
Built for teams that need this to just work.
Who this is for
- Plant and operations leaders who need timely, reliable decisions from production data.
- Quality, maintenance, and process teams moving beyond disconnected paper and spreadsheets.
- Manufacturers standardising workflows across lines, shifts, and sites.
- Digital transformation teams that need a pilot with a clear operational metric.
The operational building blocks your team needs.
Each implementation is configured around your process, decision points, and evidence requirements — not a generic software rollout.
Process Capability Index (Cp, Cpk)
Calculate process limits and capability scores dynamically to confirm production stays in spec.
Real-time Control Charts
Plot X-bar R, P, NP, and C charts automatically with instant alarms for out-of-control trends.
Acceptance Sampling Plans
Implement standardized MIL-STD sampling rules to inspect incoming parts with statistical confidence.
Six Sigma DMAIC Tools
Integrate analysis, pareto defect charts, and scatter plots for structured process optimization.
From the shop floor to the leadership view.
The solution is designed to fit the people, systems, and controls already operating in your plant.
Role-based workflows
Give operators, supervisors, engineers, and leaders the right tasks, approvals, and level of detail.
Action and escalation
Turn exceptions into owned follow-ups with clear status, context, and accountability.
Connected data
Bring together equipment, forms, files, and business-system data where it improves the operational decision.
Audit-ready evidence
Retain structured records of checks, changes, actions, and results for internal and customer reviews.
Multi-site standards
Use common workflows and measures while retaining the flexibility each plant needs.
Measured rollout
Start with a focused pilot and scale only after adoption and business impact are demonstrated.
Statistical Process Control
Monitor Cp/Cpk limits live and prevent defects with automated control chart alarms.
Cp/Cpk Capability Indices
Monitor process boundaries to verify alignment with targets.
Improvement: Prevents drift defects.
X-bar Control Charts
Plot measurements automatically with instant out-of-control alarms.
Improvement: Stops lines before errors scale.
MIL-STD Acceptance Plans
Standardize sampling numbers for incoming material inspects.
Improvement: Reduces inspection costs.
Pareto Defect Charts
Consolidate failure reason codes to focus engineering investigations.
Improvement: Speeds up problem resolution.
Quality Inspector
R. Sharma (ID: #4092)
Cp & Cpk Process capability
Confirm your process remains centered within specification limits. Compute Cp and Cpk capability indexes dynamically to predict process drift and quality alignment before parts go out of spec.
Limits Analysis
Auto-calculate Lower and Upper Specification Limits.
Defect Alarms
Trigger plant floor alerts when process limits degrade.
Standard Sampling
Integrate measurement data automatically from test tools.
Quality Validation
Export statistical proofs for customer quality validation.
Process Scorecard
1.67
Process Cp1.54
Process CpkLive Run Chart (X-Bar)
StableReal-time SQC Control Charts
Calculate process limits dynamically and monitor variations with X-bar R and P control charts. Prevent defects before they occur by identifying out-of-control trends the moment the process drifts.
Statistical Alarms
Alert teams based on Western Electric or Nelson rules.
Run Chart Alarms
Flag process shifts and standard deviation anomalies instantly.
MIL-STD Acceptance
Implement sampling acceptance plans with full parameters.
Process Centering
Check if measurements center correctly around targets.
Inspections Connected to Every Module
OxMaint's inspection management integrates seamlessly with all maintenance modules for complete operational visibility.
Work Orders
Auto-generate from failures
Assets
Link to equipment history
Preventive Maintenance
Schedule from findings
Reports & Analytics
Inspection metrics dashboards
Team
Inspector assignment flows
EHS Management
Safety & compliance audits
Incidents
Report & track site failures
Documents
Attach manuals & templates
Statistical Quality Control Digital Center
Replace paper forms and disconnected records with a digital hub for statistical quality control processes.
Multiple Sections
Organize checklist items into logical groups like Safety, Visual, Performance checks.
Various Item Types
Pass/Fail, Yes/No, Numeric ranges, Text input, Multiple choice options.
Critical Item Markers
Flag mandatory items that trigger work orders or alerts when failed.
Photo Requirements
Require photo evidence for specific items to ensure documentation.
Digital Signatures
Capture inspector signatures for compliance and accountability.
Custom Scoring
Define pass/fail thresholds and weighted scoring for overall results.
CHK-2024-001: Marine Main Propulsion Engine
Complete 7-Step Inspection Workflow
Configure inspections around your plant's workflows. Click through each step to see how paper-based audits are transformed into a streamlined digital pipeline.
Digital Checklists
Replace paper forms with powerful digital checklists. Group checklist items by sections like Safety, Mechanical, or Visual checks with custom numeric limit bounds.
Synapse AI
Processing request..."Create an inspection checklist for a MAN B&W 6S50ME-C marine diesel engine with IMO Tier III compliance"
- Emergency stop devices
- Fire suppression system
- Oil & fuel leaks
- Cylinder head condition
Synapse AI Assistant
Let artificial intelligence do the heavy lifting. Synapse AI can automatically generate comprehensive inspection checklists based on your asset type, industry standards, and compliance requirements—saving hours of manual work.
Auto-Generate Checklists
Describe your asset and get a complete checklist with sections and items.
Compliance Suggestions
AI recommends items based on DOT, OSHA, IMO, and other regulations.
Industry Best Practices
Get checklist items based on industry standards and common practices.
Critical Item Detection
AI automatically flags safety-critical items that require attention.
Start New Inspection
Initiate inspections in seconds with our streamlined workflow. Select your asset, choose a checklist, configure environmental conditions, and start inspecting—all from your mobile device or desktop.
Asset Selection
Search and select from your asset database with QR code scanning.
Checklist Templates
Choose from saved templates or create a new checklist on the fly.
Location Tracking
Auto-capture GPS location or select from predefined locations.
Environmental Data
Record temperature, humidity, weather conditions during inspection.
Start New Inspection
Select Asset
Marine Engine #ME-001
Choose Checklist
Marine Propulsion Engine Checklist
Set Location
Engine Room - Deck 2
Inspection Schedule
This WeekPre-Trip Inspection
Truck #T-042 • John Smith
Safety Audit
Warehouse A • Sarah Johnson
Automated Reminders
Set it and forget it. Our smart reminder system ensures your team never misses a scheduled inspection. Configure daily, weekly, monthly, or custom recurrence patterns with automatic notifications.
Flexible Scheduling
Daily, weekly, monthly, quarterly, or custom recurrence patterns.
Multi-Channel Alerts
Push notifications, email alerts, and in-app reminders.
Escalation Rules
Notify supervisors if inspections are overdue or missed.
Calendar Integration
Sync with Google Calendar, Outlook, and other calendars.
Incident Reporting & Tracking
Document safety incidents comprehensively with severity ratings, cost tracking, root cause analysis, and corrective actions. Ensure OSHA compliance and create a safer workplace.
Severity Ratings
Classify incidents as Low, Medium, High, or Critical severity.
Cost Tracking
Record estimated and actual costs associated with incidents.
Downtime Recording
Track equipment downtime caused by safety incidents.
Corrective Actions
Create and track corrective action plans with due dates.
Incident Report
INC-2024-089Hydraulic Line Failure
Dec 23, 2025 • 2:45 PM$5,000
Estimated Cost4 hrs
DowntimeDetails
Hydraulic hose burst on Excavator #EX-042 during operation. Immediate shutdown performed. No injuries reported.
Root Cause Analysis
RCA-2024-0155 Whys Trace
Root Cause Analysis (RCA)
Go beyond symptoms to find the real cause of failures. Link inspections, work orders, and incidents together to identify patterns and implement effective corrective actions that prevent recurrence.
Link Related Items
Connect inspections, work orders, and incidents for full picture.
5 Whys Analysis
Built-in methodology to drill down to root causes.
Corrective Actions
Create action plans with assignees and due dates.
Trend Analysis
Identify recurring issues and failure patterns.
Support for All Inspection Needs
OxMaint supports multiple inspection types to help you maintain compliance, ensure safety, and track asset conditions across your organization.
Pre-Trip Inspections
DOT-compliant vehicle inspections before every trip.
Safety Audits
OSHA safety inspections and hazard identification.
Marine Inspections
IMO and USCG compliant vessel inspections.
Equipment Inspections
Routine maintenance inspections for machinery.
Inspections Connected to Every Module
OxMaint's inspection management integrates seamlessly with all maintenance modules for complete operational visibility.
Work Orders
Auto-generate from failures
Assets
Link to equipment history
Preventive Maintenance
Schedule from findings
Reports & Analytics
Inspection metrics dashboards
Numbers from real engagements.
Prevent defects by adjusting process settings the moment drift is detected.
Transition from expensive 100% inspection to statistical sampling.
Deliver reliable process validation data to customers and certification bodies.
A repeatable path, every time.
Discover
Map the current workflow, data sources, decision owners, and the metric that matters.
Configure
Set up forms, rules, integrations, and role-based views around the way your plant works.
Pilot
Run the solution on a focused line or workflow, validate adoption, and measure the result.
Scale
Extend proven workflows across assets and sites with governance and continuous improvement.
Industrial technology your operation can rely on.
We combine industrial data, connected workflows, and secure integrations to make this solution practical for real plant operations.
Industrial Data Layer
Plant data foundation
Workflow Engine
Digital operations
Operational Analytics
Decision support
Plant Dashboards
Performance visibility
The questions we hear most.
Can this work with our existing systems?+
Yes. We assess your current equipment, spreadsheets, ERP, MES, and data sources first, then integrate where it creates practical value.
Do we need to replace machines or software?+
No. The implementation is designed to complement your existing operation and can start with the data and tools you already use.
How do we start?+
We begin with one defined workflow, site, or production line and agree on the operational measure that will determine pilot success.
Most engagements span more than one practice.
Free consultation
Turn Your Vision
Into Reality
Ready to scope this in detail?
A 30-minute call with a senior engineer. No sales theatre — just a real assessment of fit, scope, and timeline.