Pure Technology
Predictive Maintenance

Maintenance signals before breakdowns interrupt production.

Predictive maintenance systems that combine sensor data, machine history, inspections, and work-order context to detect risk early and move teams from reactive repair to planned intervention.

30-60 days
Signal validation
RUL
Remaining useful life
CMMS
Work-order ready
24/7
Condition monitoring

Built for teams that need this to just work.

Who this is for

  • Plants with critical motors, pumps, compressors, conveyors, boilers, presses, or CNC equipment.
  • Maintenance teams spending too much time on emergency repair and calendar-based over-maintenance.
  • Operations leaders who need risk-ranked actions instead of raw sensor dashboards.
  • Enterprises connecting maintenance, production, and reliability teams through one evidence trail.
FEATURE SPOTLIGHT

Predictive Maintenance Digital Center

Replace paper forms and disconnected records with a digital hub for predictive maintenance processes.

Multiple Sections

Organize checklist items into logical groups like Safety, Visual, Performance checks.

Various Item Types

Pass/Fail, Yes/No, Numeric ranges, Text input, Multiple choice options.

Critical Item Markers

Flag mandatory items that trigger work orders or alerts when failed.

Photo Requirements

Require photo evidence for specific items to ensure documentation.

Digital Signatures

Capture inspector signatures for compliance and accountability.

Custom Scoring

Define pass/fail thresholds and weighted scoring for overall results.

ActiveTemplate
12 Items

CHK-2024-001: Marine Main Propulsion Engine

12
Items
9
Critical
12
Mandatory
3
Photos
1Safety & Compliance
Emergency STOP devicesCritical
Fire suppression readyCritical
IMO NOx ComplianceCritical
2Visual Inspection
Leaks (oil, fuel, coolant)
Cylinder head integrity
Workflow Strategy

Complete 7-Step Inspection Workflow

Configure inspections around your plant's workflows. Click through each step to see how paper-based audits are transformed into a streamlined digital pipeline.

Step 1 Detail

Digital Checklists

Replace paper forms with powerful digital checklists. Group checklist items by sections like Safety, Mechanical, or Visual checks with custom numeric limit bounds.

Deploy This Flow
Synapse AI
Processing request...
Your Prompt:

"Create an inspection checklist for a MAN B&W 6S50ME-C marine diesel engine with IMO Tier III compliance"

AI Generated Checklist
Section 1: Safety & Compliance
  • Emergency stop devices
  • Fire suppression system
Section 2: Visual Inspection
  • Oil & fuel leaks
  • Cylinder head condition
AI-Powered Creation

Synapse AI Assistant

Let artificial intelligence do the heavy lifting. Synapse AI can automatically generate comprehensive inspection checklists based on your asset type, industry standards, and compliance requirements—saving hours of manual work.

Auto-Generate Checklists

Describe your asset and get a complete checklist with sections and items.

Compliance Suggestions

AI recommends items based on DOT, OSHA, IMO, and other regulations.

Industry Best Practices

Get checklist items based on industry standards and common practices.

Critical Item Detection

AI automatically flags safety-critical items that require attention.

Easy Workflow

Start New Inspection

Initiate inspections in seconds with our streamlined workflow. Select your asset, choose a checklist, configure environmental conditions, and start inspecting—all from your mobile device or desktop.

Asset Selection

Search and select from your asset database with QR code scanning.

Checklist Templates

Choose from saved templates or create a new checklist on the fly.

Location Tracking

Auto-capture GPS location or select from predefined locations.

Environmental Data

Record temperature, humidity, weather conditions during inspection.

Start New Inspection
1
Select Asset

Marine Engine #ME-001

2
Choose Checklist

Marine Propulsion Engine Checklist

3
Set Location

Engine Room - Deck 2

Inspection Schedule
This Week
24
Total
18
Active
5
Due
Today
Pre-Trip Inspection

Truck #T-042 • John Smith

9:00 AM
Tomorrow
Safety Audit

Warehouse A • Sarah Johnson

10:00 AM
NEVER MISS AGAIN

Automated Reminders

Set it and forget it. Our smart reminder system ensures your team never misses a scheduled inspection. Configure daily, weekly, monthly, or custom recurrence patterns with automatic notifications.

Flexible Scheduling

Daily, weekly, monthly, quarterly, or custom recurrence patterns.

Multi-Channel Alerts

Push notifications, email alerts, and in-app reminders.

Escalation Rules

Notify supervisors if inspections are overdue or missed.

Calendar Integration

Sync with Google Calendar, Outlook, and other calendars.

Safety First

Incident Reporting & Tracking

Document safety incidents comprehensively with severity ratings, cost tracking, root cause analysis, and corrective actions. Ensure OSHA compliance and create a safer workplace.

Severity Ratings

Classify incidents as Low, Medium, High, or Critical severity.

Cost Tracking

Record estimated and actual costs associated with incidents.

Downtime Recording

Track equipment downtime caused by safety incidents.

Corrective Actions

Create and track corrective action plans with due dates.

Incident Report
INC-2024-089
Hydraulic Line Failure
Dec 23, 2025 • 2:45 PM
High Priority
$5,000
Estimated Cost
4 hrs
Downtime
Details

Hydraulic hose burst on Excavator #EX-042 during operation. Immediate shutdown performed. No injuries reported.

Root Cause Analysis
RCA-2024-015
3
Inspections
2
Work Orders
1
Incidents
5 Whys Trace
Why did the hose fail? → wear
Why wasn't it detected? → checklist missing check
Deep Insights

Root Cause Analysis (RCA)

Go beyond symptoms to find the real cause of failures. Link inspections, work orders, and incidents together to identify patterns and implement effective corrective actions that prevent recurrence.

Link Related Items

Connect inspections, work orders, and incidents for full picture.

5 Whys Analysis

Built-in methodology to drill down to root causes.

Corrective Actions

Create action plans with assignees and due dates.

Trend Analysis

Identify recurring issues and failure patterns.

Inspection Types

Support for All Inspection Needs

OxMaint supports multiple inspection types to help you maintain compliance, ensure safety, and track asset conditions across your organization.

Pre-Trip Inspections

DOT-compliant vehicle inspections before every trip.

Safety Audits

OSHA safety inspections and hazard identification.

Marine Inspections

IMO and USCG compliant vessel inspections.

Equipment Inspections

Routine maintenance inspections for machinery.

INTEGRATED MODULES

Inspections Connected to Every Module

OxMaint's inspection management integrates seamlessly with all maintenance modules for complete operational visibility.

Work Orders

Auto-generate from failures

Assets

Link to equipment history

Preventive Maintenance

Schedule from findings

Reports & Analytics

Inspection metrics dashboards

What we deliver

A full-stack capability - not a job title.

Every engagement is led by senior practitioners. You meet them in the pitch; they ship the work.

Condition monitoring

Ingest vibration, temperature, current, pressure, runtime, alarms, and inspection history.

Failure-risk models

Detect anomalies, forecast deterioration, estimate remaining useful life, and rank intervention urgency.

Work-order automation

Create or recommend CMMS/EAM work orders with probable cause, evidence, and priority.

Asset health dashboards

Show risk by site, line, asset class, component, and failure mode.

Maintenance optimization

Balance planned work, spare availability, production windows, and risk.

Reliability analytics

Track MTBF, MTTR, recurring failure patterns, and model performance over time.

Outcomes that matter

Numbers from real engagements.

25%
Less unplanned downtime

Risk-ranked alerts helped maintenance intervene before repeated breakdown patterns.

19%
Lower maintenance waste

Calendar tasks were adjusted using condition signals and asset risk.

CMMS
Closed-loop action

Predictions generated traceable tasks instead of stopping at dashboard alerts.

How we work

A repeatable path, every time.

1

Pick critical assets

Start with equipment where downtime has a clear cost and sensor data is available or easy to add.

2

Build the baseline

Connect historian, PLC, SCADA, CMMS, inspections, and maintenance records.

3

Validate signals

Tune thresholds and models against known events, operator feedback, and maintenance history.

4

Close the loop

Route predictions into work orders, review outcomes, and improve models over time.

Stack

Tools we reach for first.

OPC UAModbusMQTTSCADAOSIsoft PISAP PMMaximoAzure IoT
FAQ

The questions we hear most.

Which assets should we start with?+

Start with assets where downtime is expensive, failure modes are repeatable, and sensor or maintenance history exists.

Is this the same as APM?+

No. Predictive maintenance is focused on failure prediction and maintenance action. APM is broader; we are not creating a separate APM page per your request.

Can predictions create work orders?+

Yes. We can integrate with CMMS/EAM systems so risk signals become recommended or auto-created work orders.

Related services

Most engagements span more than one practice.

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A 30-minute call with a senior engineer. No sales theatre — just a real assessment of fit, scope, and timeline.